SURFACE PREPARATION:
Surface must be clean, dry, and completely free of loose particles, grease, oil, or any substance that would interfere with proper bond. Moisture content in the concrete should not exceed 6%. Perform vapor testing to verify that the vapor pressure is below 3lb/24hr/ 1000 sq. ft. If moisture vapor transmission exceeds 3lbs, first use Vapor-Tek™ 440. When applying directly to concrete, we recommend either mechanical scarification or acid etching until a suitable profile is achieved (CSP Level 3). If acid is used to clean the concrete, neutralize the surface completely and rinse it with water prior to application. Concrete must be dry for at least 24-48 hours prior to application.
RECOMMENDED TOOLS:
Best applied using roller, t-bar, or squeegee. 3/8” nap shed-resistant roller is recommended if back-rolling. A paint brush may be appropriate for cutting in or small-scale applications. Spiked shoes, mechanical mixing device also recommended.
APPLICATION EPOXY MAX 100 BASECOAT
MIXING:
Combine two (2) Part A to one (1) Part B, by volume. Kits come pre- packaged and should be used in their entirety and should not be broken down. Do not combine multiple kits when mixing. Once the material is opened, it cannot be re-sealed for later use. Using a mechanical mixer, mix Part A in original container at low speed for 1 minute. Pour color additive into Part A and mix for an additional one (1) minute. 2. Add Part B into Part A and mix thoroughly for three (3) minutes or until completely uniform. We recommend using a helix style paddle mixer that reduces the amount of air that can be whipped into the resin. Create a vortex that forces the resin material to turn over inside the mixing pail. Be sure to keep paddle head below the surface to eliminate air entrapment. Do not combine more material than can be applied within a 10 - 15 minutes timeframe.
APPLICATION:
Immediately pour entire contents of mixed Epoxy Max 100 onto the floor in a long bead approximately 12 - 18 inches wide. Use 1/8” notched squeegee to spread material evenly at 10-30 mils to a uniform thickness. For the base coat coat, it is recommended to apply the material at 150 square feet per gallon. As material is being spread, a second applicator can back-roll material using a 3/8” shed-resistant woven roller. Roll evenly across squeegee passes to minimize application lines. Do not back-roll material once Epoxy Max 100 begins to tack up. This can interfere with self-leveling process. Use a new mixing pail for each kit. Apply the metallic designer coat within 8-24 hours of applying the Epoxy Max 100 basecoat.
APPLICATION EPOXY MAX 100 METALLIC DESIGN COAT
MIXING:
Combine two (2) Part A to one (1) Part B, by volume. Kits come pre-packaged and should be used in their entirety and should not be broken down. Do not combine multiple kits when mixing. Once the material is opened, it cannot be re-sealed for later use. Using a mechanical mixer, mix Part A in original container at low speed for 1 minute. Pour metallic pigment into Part A and mix for an additional one (1) minute. 2. Add Part B into Part A and mix thoroughly for three (3) minutes or until completely uniform. We recommend using a helix style paddle mixer that reduces the amount of air that can be whipped into the resin. Create a vortex that forces the resin material to turn over inside the mixing pail. Be sure to keep paddle head below the surface to eliminate air entrapment. Do not combine more material than can be applied within a 10 - 15 minutes timeframe.
APPLICATION:
Pouring metallic epoxy floors is a process that involves creativity. Although applying this layer can seem daunting, it can be the most enjoyable and rewarding step in the experience. Be sure to apply the metallic layer roughly 18-24 hrs after completing the base coat layer. Begin by pouring epoxy ribbons on the floor - alternating between colors and spacing them evenly throughout the entire floor. Unlike the base coat, we recommend pouring ribbons across the room wall-to-wall in a 45° angular direction. Plan color pouring by breaking up larger floors into multiple sections to entend working time.
Remember, pouring and creating a unique metallic epoxy floor pattern is a creative and fascinating process that allows for endless design possibilities. As the epoxy flows and spreads, the metallic pigments disperse and interact, creating mesmerizing swirls, waves, or marbling effects. Your own personal application techniques add and enhance the pattern's depth and complexity. The result will be a one-of-a-kind floor with a stunning, three-dimensional appearance. This layer should be spread at roughly 50 ft2 per gallon (or 150 ft2 per kit), but can vary depending on your desired appearance.
Do not back-roll material once Epoxy Max 100 begins to tack up. This can interfere with self-leveling process. Use a new mixing pail for each kit. Apply the Armor-Tek 830 topcoat within 8-24 hours of applying the Epoxy Max 100 Metallic Designer Coat.
APPLICATION NOTES
- Do not apply at a temperature or thickness not recommended.
- Do not delay in pouring mixed material onto the floor.
- Do not apply over loose or unsound concrete, asphalt or bitumen substrates, glazed tile or nonporous brick and tile, magnesite, copper, metal, polyesters, or elastomeric membranes.
- Moving joints and shrinkage cracks may reflect through system.
- Joints that are designed to move may reflect through the finished flooring system if they are not honored.
- Tire marking may occur.
APPLICATION ARMOR-TEK 830 SATIN TOP COAT
NOTE: When applying on a newly coated epoxy, be sure to apply within the epoxy re-coat window to ensure proper adhesion to the epoxy coating. If applying top coat outside of the epoxy’s recoat window the surface must be abraded by using an 80/100 grit sandpaper, diamond or Diamabrush. Be sure to sand the previous coating until no gloss is visible. Before applying the coating, be sure the sanded surface is clean, dry and free of contaminants such as dirt, dust, or other foreign materials.
Best applied using a 3/8” or 1/8" nap microfiber shed-resistant roller.
MIXING:
Combine two (2) Part A to one (1) Part B, by volume. Kits come prepackaged and should be used in their entirety and should not be broken down. Do not combine multiple kits when mixing. Once the material is opened, it cannot be re-sealed for later use.
Mix Part A in original container by hand using stir stick for one (1) minute. DO NOT MIX AT HIGH SPEED. DO NOT DRILL MIX.
Add Part B into Part A and mix by hand using stir stick for three (3) minutes or until uniform. DO NOT MIX AT HIGH SPEED. DO NOT DRILL MIX. No induction time is required. Material is ready to use once combined. Do not combine more material than can be applied within a 10 - 15 minutes time frame.
APPLICATION:
Using a brush, cut in any edges. Pour entire contents into a paint tray or work directly from can. We recommend 18” roller for larger areas. Apply to the floor using a 1/8" or 3/8” nap roller. Apply in a smooth, even, uniform manner. To help prevent visual differences in application be sure to minimize the time between tie-ins. Use control joints or natural breaks as breaking points between mixes. Continue to blend overlaps and roller marks. Do not back roll coating if it begins to tack up. This could trap air into film or cause roller marks. Use a new mixing pail for each kit.
APPLICATION NOTES:
- To help prevent visual differences between application be sure to minimize the time between tie-ins.
- Use control joints or natural breaks as breaking points between mixes.
- Apply at 300 to 500 sq ft. per gal kit for best results.
- Use a new mixing pail for each kit.
CLEAN UP:
Clean up mixing and application equipment immediately after use. Use toluene, acetone or xylene; do not use alcohol. Follow solvent manufacturer’s safety instructions. Be sure to follow all local, state and federal regulations when disposing of materials.
PRECAUTIONS/SAFETY:
Refer to the SDS sheet before use. Safety precautions must be strictly followed during storage, handling, and use. Personal Protective Equipment (PPE) should be worn at all times. PPE will include (but is not limited to): Safety glasses with side shields and high-quality nitrile gloves.
MAINTENANCE:
To maintain the appearance and extend the life of the newly sealed surface, it is imperative to have a routine maintenance program. Dirt and debris that is tracked over a finished floor will quickly scratch and dull the surface. Place walk-off mats at entrances. Sweep and mop/scrub floors regularly using soft bristles/pads and a mild cleaner. Some cleaning products and equipment or improper use of these can damage a surface. Remove spills quickly to minimize damage and/or stains. For systems that support parked vehicles or other heavy items on rubber wheels, place a small piece of nonporous material, such as sheet metal or plexiglass between the tires and floor to prevent tire marks. Reapplication may be necessary in heavy traffic areas.
SHELF LIFE:
One (1) year when stored indoors at 55°F – 85°F (13°C – 29°C) in a dry location with humidity below 65%. Do not allow materials to freeze.